From the laboratory to the field – Raman spectroscopy
Scalable PAT solution with Endress+Hauser for greater efficiency, safety, and quality
In partnership with Endress+Hauser, Evonik has successfully integrated Raman spectroscopy as a powerful process analysis technology (PAT) from the laboratory to pilot plants, right through to production. This technology enables real-time measurements, increases efficiency, reduces costs, and improves product quality. It is versatile, scalable and safe. Customers can benefit directly from this expertise to optimize their own development and production processes in a sustainable manner.
Specific challenge: Endress+Hauser’s Raman spectroscopy systems also withstand the harsh environment of process plants and comply with ATEX regulations
Raman analysis in the laboratory
The result
End-to-end process analysis from the laboratory to production
Real-time measurements possible at multiple measuring points simultaneously, and inline measurements replace manual sampling
Also suitable for pilot plants with low volumes
Cost reduction through elimination of laboratory evaluations and reduced personnel costs
Reliable operation even under difficult conditions (e.g. ATEX zones)
“With Raman spectra, you might be able to assign isolated peaks to individual substances in the mixture. This significantly reduces the calibration effort and quickly leads to quantitative results.”
PAT engineer, Evonik Industries AG
The challenge
Evonik was looking for a process analysis technology that would efficiently support the entire development and optimization process while also helping to reduce costs. The goal was to find a solution that not only provides accurate real-time data, but is also versatile enough to be used in a wide variety of process environments: from the laboratory to production; from the R&D lab to large-scale production facilities. In addition, the technology should be quick to integrate in order to shorten development times and reduce time to market.
Our solution
Endress+Hauser provided Evonik with a customized solution based on Raman spectroscopy. The modular systems with optical fibers and flexible probes can be easily integrated into a wide variety of installation situations. Up to four independent channels enable simultaneous monitoring of multiple measuring points – a clear advantage for complex processes. Chemometric evaluations are performed directly on the device in real time. Instead of manual sampling, inline measurement provides continuous, precise data – efficiently and safely, even in ATEX zones.
Solution components:
16 Raman Rxn2 analyzers
More than 50 measuring points with Raman probes (various probe types, modular use)
Optical fibers for versatile integration
Liquiphant Vibronic level switch for ATEX safety
